FootShield Pro Rear-mounted foot protection for powered pallet trucks
Automatic stop/reverse
Quick retrofit
Safer pallet jack operation
FootShield Pro
FootShield Pro is an advanced anti-colision protection system for powered pallet trucks, designed to enhance the safety of material handling operations. ts primary function is to automatically stop or reverse the pallet truck upon detecting a collision with asolid object, signifcantly reducing the risk ofaccidents, This functionality is achieved through a pressure switch installed at the reaof the pallet truck, which works in tandem with a safety controller to issue immediate stop or reverse commands when necessary
Integrated Pressure Switch
A rear-mounted pressure switch activates the safetycontroller,ensuring that the pallet truck stops or reversesimmediately in the event of a collision.
Intelligent Sensors
Equipped with advanced sensors capable of detectingcollisions with pedestrians or operators, triggering thepressure switch for a rapid response,
Safeguard every step of your forklift operations with FootShield Pro services. Explore how our dedicated solution enhances operator safety, preventing accidents and promoting a secure work environment
Pressure Switch and Safety Controller
Installed at the rear of pallet truck.
10-20N
Processes the signal from thepressure switch to ensure that thepallet truck automatically stops ormoves in reverse.
Pressure Switch and Smart Sensor Integration
Innovative Bumper Protection System
- Automatic Stop on Collision:
The FootShield Pro is engineered to prioritize safety. It automatically halts the pallet truck upon chassis impact with any hard object, thanks to a pressure switch installed at the rear of the truck. This switch is connected to a safe controller, which promptly instructs the truck to stop, minimizing the risk of accidents and injuries.
Pressure Switch and Smart Sensor Integration
- Advanced Collision Detection:
The system’s rear-mounted pressure switch is a critical component. It activates the safe controller, leading to automatic truck stoppage upon detecting significant force. This integration is key in preventing collisions with hard objects. - Pedestrian Safety Focus:
The smart sensors of the FootShield Pro are exceptionally adept at detecting impending collisions with pedestrians and operators. These sensors trigger the pressure switch, ensuring immediate and responsive action to avoid accidents and ensure the safety of all individuals in the vicinity.
Technical Specifications of the FootShield Pro
The FootShield Pro system is defined by its technical specifications, which are engineered to meet the high standards of safety and efficiency required in material handling environments.
Efficient Power Supply and Usage
- Optimized Energy Consumption:
The FootShield Pro operates on a DC 24V power supply, which is a standard voltage for industrial equipment, ensuring compatibility and ease of integration with existing pallet trucks. This power supply is particularly chosen for its balance between providing adequate energy for reliable operation and maintaining energy efficiency. The system’s operating current of just 50mA exemplifies its low power consumption, a crucial feature in industrial environments where multiple systems and machinery operate simultaneously. Such efficiency not only contributes to reducing the overall energy costs but also aligns with sustainable energy practices, making it an environmentally friendly solution. This low power requirement enhances the longevity of the battery life of pallet trucks, ensuring that the safety system does not compromise the operational time of the equipment. - Reliable and Consistent Performance:
The choice of a DC 24V power supply ensures that the FootShield Pro can perform consistently under various electrical conditions, which is vital for safety systems that need to function reliably at all times. The low current requirement further ensures that the system does not overload electrical circuits, contributing to the overall electrical safety of the facility. This consistency in performance is crucial in maintaining uninterrupted safety protocols, particularly in high-paced industrial settings where any failure in safety equipment can lead to significant risks.
Durable Construction and Customizable Dimensions
- Robust Material Quality:
Constructed using high-grade ABS materials, the FootShield Pro is designed to endure the demanding conditions typical in industrial and warehouse settings. ABS material is known for its strength, impact resistance, and durability, making it an ideal choice for safety equipment that is subjected to frequent use and varying environmental conditions. This resilience ensures that the FootShield Pro can withstand daily wear and tear without compromising its functionality or performance. The use of such robust materials in its construction also minimizes the need for frequent maintenance or replacement, thereby offering a cost-effective solution in the long term. - Adaptable Sizing for Versatility:
The FootShield Pro is designed with customization in mind, offering lengths that range from 800mm to 1600mm. This range of sizes allows the system to be adaptable to various pallet truck models, ensuring a proper fit and optimal functionality. Additionally, its thickness of 35mm and a width of 25mm are carefully chosen to provide ample protection without hindering the mobility or operation of the pallet truck. This adaptability and thoughtful design make the FootShield Pro a versatile safety solution, suitable for a wide range of material handling environments.
Key Benefits of the FootShield Pro
The FootShield Pro system offers crucial advantages for enhancing safety in material handling environments, making it an essential asset for any operation utilizing powered pallet trucks.
Enhanced Pedestrian and Operator Safety
- Automatic Collision Prevention:
The paramount benefit of the FootShield Pro lies in its ability to automatically halt pallet truck operations upon detecting an impending collision. This feature is particularly crucial in busy warehouses and distribution centers where the interaction between pedestrians and material handling equipment is frequent. By stopping the truck immediately when the bumper sensor is triggered, the FootShield Pro significantly reduces the risk of accidents, thereby ensuring the safety of both pedestrians and truck operators. This proactive approach to safety not only prevents injuries but also contributes to a safer, more secure working environment, fostering a culture of safety-first. - Promoting a Safe Work Culture:
Implementing the FootShield Pro system in a material handling facility sends a clear message about the organization’s commitment to safety. This commitment can lead to a positive shift in the workplace culture, where employees feel valued and protected. Such an environment not only boosts morale but can also lead to increased productivity, as employees are more likely to be engaged and focused when they feel safe. Furthermore, the reduction in workplace accidents can lead to decreased downtime and associated costs, thus improving the overall operational efficiency of the facility.
Customization and Durability
- Adaptability to Various Pallet Truck Models:
The customizable dimensions of the FootShield Pro – with lengths ranging from 800 to 1600mm and consistent thickness and width – allow it to be fitted to a wide range of pallet truck models. This versatility ensures that the system can be integrated seamlessly into existing operations without the need for significant modifications to the equipment. Such adaptability makes the FootShield Pro an ideal safety solution for diverse operational setups, ensuring broad applicability and ease of implementation. - Robust and Long-lasting Design:
Built with high-quality ABS materials, the FootShield Pro is designed to withstand the rigors of industrial environments. Its durable construction ensures that the system can endure the daily wear and tear of material handling activities, maintaining its functionality over time. This durability not only ensures consistent performance but also translates to cost savings in the long term, as the need for frequent repairs or replacements is significantly reduced. The system’s energy-efficient design, operating on a DC 24V power supply, further underscores its practicality and suitability for modern industrial operations.
Enhanced Safety with FootShield Pro: Integration in Fleet Management Systems
The FootShield Pro system, with its advanced technical specifications, has proven to be an invaluable asset in the realm of industrial safety, especially when integrated with fleet management systems.
Case Study: Implementation in a Large Distribution Center
Synergistic Integration with Fleet Management:
A notable case study involves the integration of FootShield Pro into the fleet management system of a large distribution center. This center faced challenges in managing the safety of its extensive fleet of pallet trucks, especially in high-traffic areas. The integration of the FootShield Pro, with its DC 24V power supply and efficient 50mA current usage, provided a seamless and energy-efficient solution. Its robust ABS construction ensured durability in the demanding warehouse environment.Operational Efficiency and Safety Enhancements:
The FootShield Pro’s customizable dimensions allowed for adaptation to various pallet truck models within the fleet. This versatility, coupled with the system’s advanced safety features, significantly reduced near-miss incidents and improved operational efficiency. The fleet management system, equipped with data analytics, worked alongside FootShield Pro to optimize traffic flow and enhance safety protocols.
Quote from the Warehouse Manager
- Testimonial of Improved Safety and Efficiency:
“The integration of FootShield Pro into our fleet management system has been a game-changer. It’s not just the accidents that we have avoided; it’s the confidence in safety that has permeated throughout our operations. The FootShield Pro’s reliability and adaptability have made it an indispensable part of our safety measures, contributing to a noticeable increase in operational efficiency and staff morale.” – Michael Johnson, Warehouse Operations Manager
General Information
| Products | Product Dimension(nm) | Weight(g) | Material | Color | |
|---|---|---|---|---|---|
| General Information | Controller | 1489460 | 450 | Plastic | White |
| Sensor | 12002318 | 450 | EPDM | Black | |
| Harness | 0.8mm²+1500 | 400 | Cable | Black + Metal | |
| Bypass | 01B*65.9 | 100 | Metal | Black + Metal | |
| Status light | 030*45 | 100 | PC | Red,Vellow,Green |
| Electrical Specifications | Power Supply | Power Consumption(W) | Input Voltage Range(tt) | Current Draw | Connector Type |
|---|---|---|---|---|---|
| 24V | 2-3W(valuation) | 24V | 0.1A(valuation) | / |
| Performance Specifications | Detection Range | Precision | Detection Type | Response Time | Operating Speed Range |
|---|---|---|---|---|---|
| 3-6mm | / | Contact squeeze detection | 0.1s | / |
| Environmental Specifications | Operating Temperature | Storage Temperature | Humidity Range | Protection Rating (IP) | Shock/Vibration resistance |
|---|---|---|---|---|---|
| -20~65°C | -20~65°C | 85% | IP65 | / |
| Mechanical Specification | Mounting Type | Installing Hardware | Installation Method | Cable length | Housing Material |
|---|---|---|---|---|---|
| fixed to the rear of pallet truck | Controller + harness + alarm light + switch | Drilling and screw fixing | 1.5m | Plastic |
Product Types
Controller
Sensor
Harness
Bypass
Status light
